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Our company specializes in providing customers with the design of drum-shaped gear couplings. Currently, we provide
products for high-end customers to use in high-precision, high-speed, and harsh working conditions. Today I bring
customers a drum-shaped gear coupling under high-speed operation. The structure and manufacturing process of the
device.
First of all, let's popularize the situation of drum gear movement. Drum gear couplings are suitable for various
industries such as smelting, steel rolling, heavy machinery, steam turbines, petrochemical industry, and shipbuilding. It is
more widely used in metallurgy, chemical industry, printing, water pumps, fans, transportation and other mechanical fields.
Because the external gear sleeve is a drum-shaped tooth, the coupling can avoid angular contact between the internal and
external teeth during operation, allowing the axis angular displacement of the two axes to be ±1.5°. It can also work reliably
when the angular displacement is 2~3°. It is generally recommended to allow angular displacement of 1°30'~2°30', and can
withstand heavy loads and impact loads. Under the same angular displacement, the load-bearing capacity is 15~20% higher
than that of spur couplings; the efficiency is high, up to 0.99; It has good sealing performance, reliable use, and convenient
loading, unloading and maintenance.
The drum gear coupling is a rigid-flexible coupling with the ability to compensate for radial, axial and angular axis
deviations. Compared with the CL type spur gear coupling, it has a compact structure, small radius of rotation, It has the
advantages of large load-bearing capacity, high transmission efficiency, low noise and long maintenance cycle, and can be
connected with Y and J1 type shaft extensions. The tooth spacing is small, the relative radial displacement is allowed to be
small, the structure is compact, and the moment of inertia is small. It is suitable for nominal torque 400-4500000N.m,
connecting two horizontal coaxial line shaft system transmissions. Another point is the installation method, drum-shaped
gear coupling Compared with diaphragm couplings, shaft couplings can be installed vertically, while diaphragms can only
be installed horizontally. Based on the above characteristics, drum-shaped gears are now commonly used instead of
spur-toothed couplings.
Under the condition of high-speed operation, the drum-shaped teeth need to be made of alloy steel as a blank. After a heat
treatment process, the tooth parameters are processed and the finished product is nitrided. After that, the teeth are ground
with a small margin to achieve the manufacturing of high-precision products.
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